Smart Lubrication™ for vehicle electrical systems

Smart Lubrication™ for vehicle electrical systems from Molykote
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Design for increased electrification,connectivity and reliability

Meet your critical lubrication requirements for advanced electrical systems design with MOLYKOTE® brand specialty lubricants from DuPont.

With their in-depth expertise, a heritage of innovation, problem-solving collaboration, and reliable global supply and technical support, these high-performance Smart Lubrication™ solutions are precisely formulated and application-matched to help you achieve:

  • Energy efficiency with reduced friction losses and increased wear control
  • Comfort and design with enhanced smoothness and reduced noise and vibration
  • Safety with added component reliability, less wear and more corrosion resistance
  • Sustainability with increased process efficiency and durable component service life

 

Design for increased electrification, connectivity and reliability with a choice of MOLYKOTE® brand Smart Lubrication™solutions:

  • Greases with special additives to resist water washout, evaporation or oxidation
  • Silicone compounds for light-load lubricating and sealing in extreme temperatures
  • Anti-seize pastes with high levels of lubricating solids for heavy loads and slow speeds
  • Anti-friction coatings for clean dry-film lubrication to control friction, wear and noise
  • Solids and powders for plastics lubrication and specialized friction-control additives
  • Oils and dispersions with performance additives in synthetic or mineral blends

 

Innovate with smart science

Proven, effective MOLYKOTE® brand Smart Lubrication™ solutions can help you meet vehicle electrical systems design goals for connected reliability innovation:

  • Reduce friction and wear; increase service life
    • Alternator and fan clutch bearings
    • Actuators and motors
    • Engine and emission controls
    • Starter motor gears, over-running clutches
  • Reduce squeaks, rattles, unwanted noise and vibrations
    • Electric parking brake
    • Switches, audio and media controls
    • Window regulators
  • Improve assembly and disassembly
    • Spark plug boots, ignition switches
    • Threaded fasteners, clips
    • Wiring harness connectors

 

Smart Lubrication™ selection guide: Electrical systems applications

APPLICATION DESIGN NEED POTENTIAL SOLUTION(S) PRODUCT HIGHLIGHTS
Actuators, motors Reduced friction, wear and noise MOLYKOTE® YM-102 Grease Synthetic PAO grease offers low seepage for lubricating plastic components
MOLYKOTE® EM-50L Grease Synthetic grease with good noise-damping properties
Alternator, fan
clutch bearings
Provide long-term
lubrication with reduced friction, wear and noise
MOLYKOTE® FS-841 Grease Low-consistency fluorosilicone grease for solvent-resistant, high-speed lubrication
MOLYKOTE® G-5025 Grease Silicone grease for extended durability in over running clutches
Diesel engine
glow plug
controllers
Improved water and corrosion resistance MOLYKOTE® 4 Electrical Insulating Compound Greaselike silicone with good dielectric strength, water repellency, oxidation resistance
Electric parking
brake
Long-term lubrication with improved performance MOLYKOTE® E Paste Synthetic paste with several types of special solid lubricants
MOLYKOTE® D-708 Anti-Friction Coating Heat-cured, PTFE-based AFC with excellent corrosion protection
Electronic
transmission
actuator
Reduced friction and corrosion potential MOLYKOTE® BR-2 Plus High Performance Grease Mineral-oil-based grease with solid lubricants and extreme-pressure additives
Engine throttle,
emission controls
Reduce friction and
wear
MOLYKOTE® HP-300 Grease PFPE grease with excellent heat, fuel and oil resistance
Fasteners, clips Proper torque,
assembly ease
MOLYKOTE® D-96 Anti-Friction Coating Air-drying, water-based coating provides low coefficient of friction with light loads
Spark plug boots,
ignition switches
Improved water
resistance
MOLYKOTE® G-5008 Dielectric Grease Silicone grease designed for rubber and ceramic pairings
Starter motor
gears, spline
shaft, clutch
Reduced friction, wear and noise MOLYKOTE® G-1021 Grease Synthetic-oil-based grease for extremely low startup and running frictional resistance
MOLYKOTE® D-7409 Anti-Friction Coating Heat-cured dry-film lubricant with excellent adhesion, corrosion protection and low friction, even at high temperatures
MOLYKOTE® 33L Extreme Low Temperature Grease Silicone-based grease with excellent low temperature resistance
MOLYKOTE® G-5025 Grease Silicone grease for extended durability in over running clutches
Switches, audio
and media
controls
Enhanced smoothness
and reduced noise
MOLYKOTE® E Paste Synthetic-oil-based paste with solid lubricants and excellent materials compatibility
MOLYKOTE® EM-30L Grease Synthetic grease with PTFE or other solids for lubricating plastic components
MOLYKOTE® G-1057 Grease Low-bleed synthetic grease with excellent plastics compatibility
Window lift
regulators
Reduced friction,
wear, vibration and
noise
MOLYKOTE® EM-60L Grease Synthetic grease suitable for low-temperature lubrication of plastics
MOLYKOTE® 33L Extreme Low Temperature Grease Silicone-based grease with excellent low temperature resistance
Wiring/harness
connections
Protection from
moisture and fretting corrosion
MOLYKOTE® L-8030 Grease Solid lubricants in fluorinated solvent form quick-drying, nontacky lubricating film
MOLYKOTE® 111 Compound Greaselike silicone with excellent water resistance over a wide temperature range

NOTE: These are proven, effective MOLYKOTE® brand Smart Lubrication™ solutions for vehicle electrical systems design. Contact for product options to meet specialized requirements.

 

Sustainable design solutions

Enhance your design sustainability with MOLYKOTE® brand Smart Lubricationsolutions from DuPont. To meet key electrical systems design needs, these advanced specialty lubrication technologies can be custom-formulated for specified performance characteristics, regulatory standards and process requirements. Raw materials include base oils such as silicone, mineral or polyalphaolefin (PAO); solid lubricants such as molybdenum disulfide (MoS2) and polytetrafluoroethylene (PTFE); thickeners such as lithium; and various performance additives to inhibit rust, resist wear or withstand extreme pressure.

  • MOLYKOTE® brand anti-friction coatings (AFCs) provide clean and dry long-term lubrication for starter motors, threaded fasteners and assembly clips.
  • MOLYKOTE® brand specialty greases help reduce friction, wear, noise and corrosion on alternators, connectors, window regulators and adjustable-component actuators.

 

Smart Lubrication™ solutions for other vehicle systems

In addition to the MOLYKOTE® brand Smart Lubrication™ solutions for electrical systems design featured in this selection guide, DuPont also offers proven, effective lubricants for these vehicle systems:

  • Chassis and brakes
  • Exterior
  • Interior
  • Powertrain

 

Source: Dupont publication

 

We are your technical partner.

If you have any questions or want to find out more about the possibilities for your industrial application, please complete the contact form and one of our experts will be in touch.

If you have a problem with industrial adhesives, sealants, lubricants or electronic protection products and require advice, you can contact our technical support service. Our team can help you to optimize your processes and applications.

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