The advantages of using MOLYKOTE® BR-2 Plus MultiPurpose Grease on kiln seals

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Table of Contents

Lubricant application story: Sliding runners

Customer’s area of concern

  • Customer’s description of component: Kiln flexible sealing
  • Previous solution/product previously used: Lithium-based grease with EP additives
  • Market segment: Cement
  • Component/application: Sliding runners
  • Major market: Maintenance, repair & overhaul (MRO)
  • Product: MOLYKOTE® BR-2 Plus Multi-Purpose Grease

Operational parameters (LETS)

  • Load: High, with shock loading
  • Environment: Outdoors; dusty
  • Temperature: -40 to +130ºC
  • Speed: Up to 1.5 m/s
  • Process description: Centralized lubrication system (lubrication onto the sliding surface)

 

Customer’s critical requirements

  • Problem category: Wear/failure
  • Problem details: The grease was quickly oxidizing from constantly being heated to +130ºC and being exposed to coke dust. There was wear on the contacting plate. As a result, the kiln seal was failing, resulting in coke being emitted into the atmosphere.
  • Root-cause analysis: The previously used grease (with EP additives) didn’t withstand the higher temperatures or abrasive dust particles.

 

MOLYKOTE® Smart Lubrication™ solution selected

Our product/differentiators

Our product provided good adhesion, wear and corrosion protection, and long-term stability, and it contains solid lubricants. It provides resistance to degradation from constant heating and is suitable for long-term lubrication. Solid lubricants form a thin film on contacting surfaces, reducing their wear.

Result: Our solution

When using grease with solid lubricants, the seal replacement service life was extended from six to 24 months, reducing maintenance, downtime and equipment costs.

Learn more: Contact us

To learn more about the advantages of using MOLYKOTE® BR-2 Plus MultiPurpose Grease on kiln seals – or for other tough lubrication challenges contact your MOLYKOTE® technical representative.

We are your technical partner.

If you have any questions or want to find out more about the possibilities for your industrial application, please complete the contact form and one of our experts will be in touch.

If you have a problem with industrial adhesives, sealants, lubricants or electronic protection products and require advice, you can contact our technical support service. Our team can help you to optimize your processes and applications.

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